vibration
Case Studies and Stories
Turning Early Detection into 9,300 Tons of Saved Production
A subtle change in vibration was the only early warning, but it was enough to make a major difference. By acting on advanced diagnostics and continuous condition monitoring, a fertilizer plant in France avoided unplanned downtime and saved 9,300 tons of production. This case study shows how early detection, paired with expert analysis, turns potential failure into operational advantage.
- Nicolas Bourdier, Khalid Achtal, Miguel Fernandez Sanz, Peter Popaleny
- Baker Hughes
Webinars
Making Vibration Data Digital: From Waveforms to Cloud Analytics
Delivering vibration data digitally unlocks seamless integration with control, enterprise, and cloud systems. In this webinar, Wilcoxon’s experts break down how Modbus, OPC UA, and MQTT transmit vibration waveforms, spectra, and metrics, helping you choose the right protocol to scale from targeted monitoring to advanced analytics across your organization.
- Tom LaRocque and Peter Eitnier
- Wilcoxon Sensing Technologies
Two Minute Tips
Operator-Driven Reliability: Empowering the Front Line for Better Asset Performance
In any industrial facility, operators are the first line of defense against equipment failure. They are closest to the machines, see them every day, and often notice the earliest signs of trouble. This is the foundation of Operator-Driven Reliability (ODR)—a proactive approach that empowers operators to take ownership of equipment health and contribute directly to reliability outcomes.
- Shaiful Hady Mohamad
- Handy Engineering
Five Minute Facts
Digital Accelerometers vs. Digital Adapters: Selecting the Right Sensor for Your Application
As industrial monitoring shifts toward digital data, engineers are evaluating how best to integrate vibration data into control and analysis systems. Two leading approaches—digital accelerometers and rugged industrial IEPE accelerometers paired with digital adapters—offer distinct trade-offs in performance, reliability, and environmental suitability. Understanding these differences ensures you select the most reliable and suitable solution for your application.
- Tom LaRocque
- Wilcoxon
Two Minute Tips
Optimizing Vibration Sensor Positioning: A Key Step Toward Reliable Condition Monitoring
In condition monitoring and predictive maintenance, vibration analysis is one of the most effective techniques for detecting early signs of mechanical failure in rotating machinery. However, the accuracy and value of vibration data heavily depend on one critical factor: correct sensor positioning.
- Shaiful Hady Mohamad
- Handy Engineering
Two Minute Tips
Magnetostriction: The Reason for 100Hz or 120Hz Vibration in Electric Motors
Whenever a magnetic object or ferrous object is subjected to a magnetic field, it reacts to the forces. This phenomenon is called magnetostriction.
- Wael Salman
- Dietsmann France
Interviews
From the Plant Floor to the Cloud: Digital Vibration Sensors and Adapters Explained
Discover the key differences between digital vibration sensors and digital adapters - two powerful technologies driving smarter, data-driven maintenance. Learn how each plays a role in capturing rich vibration data, optimizing performance from the plant floor to the cloud.
- Tom LaRocque
- Wilcoxon
Two Minute Tips
Beyond the Quick Fix: Unlocking True Root Cause Analysis
Quick fixes may restore operations temporarily, but they rarely eliminate the real problem behind equipment failures. Root Cause Analysis (RCA) digs deeper to identify and correct the underlying issues, ensuring long-term reliability and preventing repeat breakdowns.
- Shaiful Hady Mohamad
- Handy Engineering
Two Minute Tips
How Vibration Analysis Prevented a Catastrophic Failure
In a recent vibration analysis of a paper machine’s drying cylinder, we identified a 22238 C4 bearing on the drive side in an advanced stage of wear. In the first month of data collection, the overall acceleration level was already at 1.9 Gs, rising to 3.78 Gs the following month. Based on this data, we recommended an intervention during the next scheduled shutdown.
- Felipe Shishito
- Abecom
