Two Minute Tips  

If You Had One Tool for Reliability What Would It Be?

Trent Phillips
Trent Phillips | Global Reliability Manager, Novelis

The practice of reliability has many tools, processes, and methodologies that can and should be implemented within a facility. Try as we may, it is usually not possible to implement and sustain all of them. So the challenge quickly becomes deciding which aspects of reliability to implement and in what order!

Implementation and enforcement of standardized work procedures is a very critical aspect of reliability and should be at the very top of your list of required reliability tools! Standard procedures focusing on fundamentals such as proper torquing, alignment, balancing, bearing installation, and equipment installation, should be in place. In addition, standard procedures for work request, work approval, planning, scheduling and work execution should be implemented as well.

Make sure that standard procedures are in place to execute the reliability methodologies at your facility. Otherwise, your site may always find it difficult to achieve sustainable and best practice maintenance and reliability.

Why? Unfortunately, people are usually the biggest obstacle we face in our jobs. People do not like to change, forget or misunderstand what needs to be done. Standard procedures will help ensure that reliability processes are routinely followed and things do not fall back to the unreliable way they have always been done. Additionally, it will provide the ability to track how well your facility or company is doing at implementing, executing and maintaining the reliability practices desired.

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About the Author

Trent Phillips
Trent Phillips Global Reliability Manager, Novelis